Capabilities

At Sydney Composites, we combine advanced manufacturing with innovative engineering to deliver everything from research and development, prototyping, and bespoke projects through to precision production, and complex repairs. Whether developing a concept from the ground up or manufacturing high-performance composite components at scale, we provide end to end solutions built on quality, precision, and innovation.

Our Facility

4 Axis CNC

We offer in-house CNC machining with bed capabilities of 3000mm x 1600mm and Z height of 600mm.

Our expertise combined with the versatility of our CNC has enabled us to produce results as large as 6m long patterns and moulds (machined from foam in multiple pieces) down to detailed Carbon Fibre plate. MDF and Tooling board are often used for rapid prototyping and machining plugs for production moulds. 

Spray Booth

2K spray painting and refinishing of all composite items and vehicles, including sun damaged carbon clear coat.

3D Printing

We have multiple high precision 3D printers that produce quality parts for prototyping and testing. These machines enable us to rapidly innovate on designs and manufacturing methods.

We also have 3D scanning capabilities, enabling a high level of accuracy in design and manufacturing.

Industrial Ovens

Our largest oven capacity is 6m x 5m x 2.5m, enabling large pre preg structures to be cured. We also have 2 smaller ovens for smaller projects.

Materials

We utilise a range of materials for specific project needs and requirements. Materials we specialise in include:

  • - Carbon Fibre Twill
  • - Forged Carbon
  • - Fiberglass
  • - Aramid

Our Services

Custom Projects

Have an idea you want to bring to life?

Contact us with your complex engineering concepts and our experienced team will organise a consultation with you to turn your idea into a reality.

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Repairs

Have a composite part that needs repairing?

Our team of composite specialists has extensive experience in restorations and part re-finishing.

Contact us with images of the part and a description of the damage, and a friendly team member will get back to you with a quote.

Contact us

Repairs: Before / After

Installations

If you have aero parts that need fitting, we'll do that too!

We offer installations for any purchased product for a hassle-free installation experience.

Check out our installation services.

Installation services